To avoid bonding problems between old brick and new concrete be sure to clean off all dust and debris from the old brick.
Mortar mix for chimney crown.
Use 2x4 lumber to make your new concrete form.
The mortar mix rarely has any stones in it.
Build your cap frame.
The idea is to have the water drain away from the crown image 1.
Think of it like a roof.
When applying the mortar to the crown form the mortar into an apex with the peak at the middle of the crown sloping down toward the edges.
In fact the right consistency of mortar would predict the success of the chimney.
Concrete mortar repair.
While the mortar rests prep the area by clearing away any loose debris.
The stones in concrete are what really give it its strength.
The correct mortar mix would ensure the stability of the chimney as well as spread easily making it easy to work with.
Just add water to the dry mix apply and set cement dries as hard as fire brick.
A high quality masons mortar mix does the job.
Chimney repair projects may require a slightly different mortar mix.
Before attempting this type of project chisel out any loose or damaged mortar to create a minimum 1 inch deep space in the remaining mortar.
This sweep said that when he does a replacement he.
If the mortar is weak and not right the chimney could become unstable.
For pricing and availability.
The best mortar mixes are made from a portland cement base and include the ingredients silica sand limestone and clay.
Sika 29 oz gray self leveling sealant.
Clean old mortar off bricks.
The chimney crown should be made using real concrete not the mortar mix used for the brick or stone.
Quikrete 20 lbs hydraulic water stop cement.
I ran into a chimney sweep who explained that the reason so many caps crack is that since the mason is up there finishing the top of the chimney and he s got a batch of mortar and he s all set up to mix mortar he creates the cap out of mortar which doesn t last as well when exposed horizontally as it does when exposed vertically.
Chip off old mortar from the existing chimney crown but using a hammer chisel and wire brush.
If the chimney has clay flue liners the crown or top concrete material should never touch the flue liners.